沸石轉輪使用常見注意事項及高溫再生與清洗保養流程

　　Common precautions and high-temperature regeneration, cleaning and maintenance process for zeolite rotary wheels

　　因為處理氣體、冷卻氣體、及再生氣體都通過轉輪的蜂窩孔。因此，氣流中粉屑過多會使轉輪蜂窩孔堵塞。所以根據粉屑的種類、程度，在處理氣體入口處需要設置空氣過濾器。對于轉輪的保養也要有很多注意事項！

　　Because the processing gas, cooling gas, and regeneration gas all pass through the honeycomb holes of the impeller. Therefore, excessive powder particles in the airflow can clog the honeycomb holes of the impeller. So, according to the type and degree of dust, an air filter needs to be installed at the inlet of the gas treatment. There are also many precautions to be taken for the maintenance of the wheel!

　　轉輪清洗保養

　　Wheel cleaning and maintenance

　　1.定期檢查轉輪的外觀、堵塞情況等，確認是否有異常。若發現堵塞的前兆，請使用吸塵器進行清掃，或用水清洗。2.若灰塵堆積己經使蜂窩孔完全堵塞了的話，清洗工作會變得非常困難。3.若初期狀態的話，通過用吸塵器吸收應該能比較容易除去粉屑。一旦變得固化，就必須使用水來清洗了。4.用水進行清洗時，請事先通過室外空氣使轉輪冷卻后再進行。清洗時使用的水溫需要低于50°C，請一定要避免使用蒸汽。另外，因為堿水有可能成為引起轉輪性能劣化的原因，請避免使用。

　　1. Regularly inspect the appearance and blockage of the wheel to confirm if there are any abnormalities. If you notice signs of blockage, please use a vacuum cleaner to clean or rinse with water. If the accumulation of dust has completely blocked the honeycomb holes, cleaning work will become very difficult. If in the initial state, it should be relatively easy to remove dust by absorbing it with a vacuum cleaner. Once it solidifies, it must be cleaned with water. When cleaning with water, please cool the impeller with outdoor air before proceeding. The water temperature used for cleaning should be below 50 ° C, please be sure to avoid using steam. Additionally, please avoid using alkaline water as it may be a cause of deterioration in the performance of the impeller.

　　高溫再生流程

　　High temperature regeneration process

　　1.外氣導入;推薦將外氣代替工廠排放氣導入轉輪。2.將處理風機關閉,但是如果有排氣從排放口逆流回轉輪時，請運轉處理風機，此時可保持最低風量（運轉）節約運行成本。3.再生溫度升溫；到設定溫度（250°C）為止的升溫過程，至少要經過1小時以上，以定速回轉運行。4.在250°C溫度穩定后，請維持該狀態運轉24小時（推薦，最少12小時）注意：①高溫活化運轉前請確認轉輪表面沒有煙霧顆粒附著。②如果升溫過程太快會導致濃縮轉輪起火。③再生溫度超過250℃時，轉輪表面固化層、密封條、密封膠、風管以及附帶裝置有受熱損傷的風險。

　　1. External air intake; It is recommended to introduce external air instead of factory exhaust gas into the impeller. 2. Turn off the processing fan, but if there is exhaust flowing back from the exhaust outlet to the rotary wheel, please operate the processing fan to maintain the lowest air volume (operation) and save operating costs. 3. Increase the regeneration temperature; The heating process up to the set temperature (250 ° C) should take at least 1 hour and run at a constant speed. 4. After stabilizing at a temperature of 250 ° C, please maintain this state for 24 hours (recommended, at least 12 hours). Note: ① Before high-temperature activation operation, please confirm that there are no smoke particles adhering to the surface of the wheel. ② If the heating process is too fast, it may cause the concentration wheel to catch fire. ③ When the regeneration temperature exceeds 250 ℃, there is a risk of thermal damage to the solidified layer, sealing strip, sealant, air duct, and attached devices on the surface of the impeller.

　　常見注意事項

　　Common precautions

　　注意內容

　　Pay attention to the content

　　1.定期檢查、清洗轉輪前面過濾裝置，以保證廢氣中顆粒含量低，避免轉輪堵塞影響效率；2.定期巡檢轉輪前后兩室風壓，若出現風壓壓差較大，檢查是否由堵塞情況；3.定期給轉輪鏈條上油，保證使用壽命；4.若風機風量改變，可根據濃度、以及濃縮情況適當調節轉輪轉速、以及脫附風機風量，前提保證脫附效果；5.脫附溫度維持在200-220度，以保證達到很好的脫附效果；6.設備停運時先關閉轉輪進風風機，然后關閉電加熱器，待輪子空轉2-3圈關閉脫附風機，最后關閉轉輪電機。7.轉輪主軸兩端定期上油保養；8.注意電動機減速機散熱；9.定期檢查轉輪表面是否有脫落現象；10.定期更換密封條；

　　1. Regularly inspect and clean the filtering device in front of the impeller to ensure low particle content in the exhaust gas and avoid impeller blockage affecting efficiency; 2. Regularly inspect the wind pressure in the front and rear chambers of the impeller. If there is a large pressure difference, check for blockage; 3. Regularly lubricate the wheel chain to ensure its service life; If the air volume of the fan changes, the rotational speed of the impeller and the air volume of the desorption fan can be adjusted appropriately according to the concentration and concentration situation, provided that the desorption effect is ensured; 5. Maintain the desorption temperature at 200-220 degrees Celsius to ensure a good desorption effect; 6. When the equipment is shut down, first turn off the impeller inlet fan, then turn off the electric heater, wait for the impeller to spin 2-3 times to turn off the desorption fan, and finally turn off the impeller motor. 7. Regularly lubricate and maintain both ends of the rotary spindle; 8. Pay attention to the heat dissipation of the motor reducer; 9. Regularly inspect the surface of the wheel for any signs of detachment; 10. Regularly replace the sealing strip;

　　沸石濃縮轉輪是以陶瓷纖維為基材，轉輪表面涂覆疏水性沸石作吸附劑，做成的蜂窩狀圓盤體，是沸石濃縮轉輪技術中核心的部件。可有效吸附廢氣中的有機溶劑，對廢氣的凈化效率能夠達到98%以上。

　　The zeolite concentration wheel is a honeycomb shaped disk made of ceramic fibers as the substrate and coated with hydrophobic zeolite as the adsorbent on the surface of the wheel. It is the core component of zeolite concentration wheel technology. It can effectively adsorb organic solvents in exhaust gas, and the purification efficiency of exhaust gas can reach over 98%.

　　產品特點

　　Product Features

　　1.穩定性：排放氣穩定達標，濃縮后濃度穩定。2. 安全性：沸石材料整體不可燃，濃縮后濃度穩定，不超高。3. 體積小：相同VOCs處理量的沸石轉輪,體積為活性炭的二十分之一。4. 效率高：沸石轉輪的效率可以輕松達到90%以上，特殊設計下可以達到95%以上

　　1. Stability: The exhaust gas is stable and meets the standard, and the concentration is stable after concentration. 2. Safety: The zeolite material is generally non flammable, and the concentration is stable after concentration, not exceeding a certain level. 3. Small volume: A zeolite wheel with the same VOCs treatment capacity has a volume of one twentieth that of activated carbon. 4. High efficiency: The efficiency of zeolite wheel can easily reach over 90%, and under special design, it can reach over 95%

　　5. 無二次污染：主要成分是二氧化硅，目前不在危廢名錄中，可作為普通固廢處理，且只有在報廢時需處理。

　　5. No secondary pollution: The main component is silicon dioxide, which is currently not listed in the hazardous waste list. It can be treated as ordinary solid waste and only needs to be disposed of when scrapped.

　　6. 壽命長：在維護得當的情況下，轉輪使用壽命長可以到10年，目前我司正在使用長的有5年。

　　6. Long service life: With proper maintenance, the service life of the wheel can be as long as 10 years. Currently, our company is using one with a long service life of 5 years.

　　7. 此外越華潤華HS沸石轉輪具有物理完整性、硬度及足夠的柔韌性，能承受很高的熱應力、不易聚合。

　　In addition, the Yuehua Runhua HS zeolite wheel has physical integrity, hardness, and sufficient flexibility to withstand high thermal stress and is not easily polymerized.

　　產品優勢

　　Product advantages

　　1. 核心材料為國外進口，性能更穩定、可靠且效率更高。例如，密封膠來自日本信越、密封條來自日本海伯倫、沸石材料來自越華潤華。

　　1. The core material is imported from abroad, which provides more stable, reliable, and efficient performance. For example, the sealant comes from Shin Etsu, Japan, the sealing strip comes from Haeberun, Japan, and the zeolite material comes from Echizen Huarun Chemical in Japan.

　　2. 價格更具優勢--環保行業對價格敏感，因此相同型號下，越華潤華價格和國產價格接近，具有價位優勢。

　　2. Price advantage - The environmental protection industry is price sensitive, so under the same model, the price of Yuehua Runhua is close to that of domestic products, giving it a price advantage.

　　3. 對于特殊行業，一些其他公司無法處理的VOC，越華潤華可以處理且均有成功案例。如環己烷、苯乙烯、等等。

　　3. For special industries, some VOCs that other companies cannot handle can be handled by Yuehua Runhua and there are successful cases. Such as cyclohexane, styrene, and so on.

　　本文由  沸石轉輪 友情奉獻.更多有關的知識請點擊  http://www.azsolar.cc/   真誠的態度.為您提供為全面的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.

　　This article is a friendly contribution from Zeolite Wheel For more related knowledge, please click http://www.azsolar.cc/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.