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帶你了解催化燃燒設備的運作原理

發布人:武漢潤華環保設備有限公司 發表時間:2025-04-27

在工業廢氣處理領域,催化燃燒設備憑借高效、節能的特性成為核心凈化裝備。其工作流程依托熱交換與催化反應雙重機制:待處理廢氣經管道由風機引入設備,首先進入熱交換器,通過回收系統余熱將廢氣溫度提升至催化燃燒所需的起始溫度。預熱后的廢氣隨即進入催化反應區域,在催化劑的作用下發生氧化分解反應,實現有害物質的高效轉化。

In the field of industrial waste gas treatment, catalytic combustion equipment has become the core purification equipment due to its high efficiency and energy-saving characteristics. Its workflow relies on a dual mechanism of heat exchange and catalytic reaction: the exhaust gas to be treated is introduced into the equipment through a pipeline by a fan, first entering the heat exchanger, and the exhaust gas temperature is raised to the starting temperature required for catalytic combustion by recovering the waste heat from the system. The preheated exhaust gas immediately enters the catalytic reaction zone and undergoes oxidative decomposition reaction under the action of the catalyst, achieving efficient conversion of harmful substances.

由于催化劑的作用,催化燃燒法廢氣燃燒的起始溫度約為250~300攝氏度,低于直接燃燒法的燃燒溫度650~800攝氏度,高溫氣體再次進入熱交換器,經換熱冷卻, 終以較低的溫度經風機排入大氣。

Due to the action of the catalyst, the initial temperature of exhaust gas combustion in catalytic combustion method is about 250-300 degrees Celsius, which is lower than the combustion temperature of 650-800 degrees Celsius in direct combustion method. The high-temperature gas enters the heat exchanger again, is cooled by heat exchange, and finally discharged into the atmosphere at a lower temperature through the fan.

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催化燃燒設備負載方式:催化劑活性組分可通過下列方式沉積在載體上:電沉積在纏繞或壓制的金屬載體上;沉積在顆粒狀陶瓷材料上;沉積在蜂窩結構的陶瓷材料上。

Loading method of catalytic combustion equipment: The active components of the catalyst can be deposited on the carrier through the following methods: electro deposition on a wrapped or pressed metal carrier; Deposited on granular ceramic materials; Deposited on ceramic materials with honeycomb structure.

催化燃燒設備催化劑在使用過程中隨著時間的延長,活性會逐漸下降,直至失活。催化劑失活主要有3種類型:催化劑完全失活。使催化劑失活的毒物包括和慢速作用毒物兩大類。

The catalytic combustion equipment catalyst will gradually decrease in activity over time during use, until it becomes deactivated. There are three main types of catalyst deactivation: complete deactivation of the catalyst. The toxins that cause catalyst deactivation include two categories: slow acting toxins and slow acting toxins.

作用毒物主要有P、As等,慢速作用毒物有Pb、Zn等。通常情況下,催化劑失活是由于毒物與活性組分化合或熔成合金。催化燃燒設備控制系統將檢測到的信號與設定的信號經過比較運算后,通過電信號控制變頻器的輸出頻率來調整風機的轉速,保持燃燒器的燃燒溫度;催化燃燒設備自動檢測燃燒器溫度信號與設定的溫度比較,輸出各類報警信號或直接停機。顯示器可以顯示燃氣流量、燃燒溫度和變頻器輸出頻率。

The main toxic substances are P and As, while slow acting toxins include Pb and Zn. Usually, catalyst deactivation is due to the fusion or melting of toxins and active components into alloys. The control system of catalytic combustion equipment compares the detected signal with the set signal and adjusts the fan speed by controlling the output frequency of the frequency converter through electrical signals to maintain the combustion temperature of the burner; Catalytic combustion equipment automatically detects the temperature signal of the burner and compares it with the set temperature, outputting various alarm signals or directly stopping the machine. The monitor can display gas flow rate, combustion temperature, and output frequency of the frequency converter.

本文由催化燃燒設備友情奉獻.更多有關的知識請點擊:http://www.azsolar.cc我們將會對您提出的疑問進行詳細的解答,歡迎您登錄網站留言.

This article is a friendly contribution from catalytic combustion equipment For more information, please click: http://www.azsolar.cc We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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