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石轉輪+CO 、沸石轉輪+RTO 、危廢暫存間、催化燃燒設備
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沸石轉輪+RTO是如何循環運行?

發布人:武漢潤華宏星節能環保涂裝設備有限公司 發表時間:2024-02-05

沸石轉輪利用“吸附-脫附-冷卻”三個分區循環運行模式,首先大風量的吸附風機把車間內的VOCs經過過濾箱過濾掉大顆粒物質,而后經過沸石轉輪吸附,通過沸石轉輪的氣體可直接排放;

The zeolite wheel utilizes three zone cycle operation modes of "adsorption desorption cooling". Firstly, the high air volume adsorption fan filters out large particles of VOCs in the workshop through a filter box. Then, it is adsorbed by the zeolite wheel, and the gas passing through the zeolite wheel can be directly discharged;

吸附有大量VOCs的沸石轉輪進入高溫脫附區時,小風量的熱空氣氣體(溫度約220°C)將沸石轉輪上的VOCs分子脫附出來轉換成高濃度廢氣,濃縮倍數一般為5~30倍;吸附完成之后利用脫附風機送入后端的CO系統或RTO系統進行燃燒處理,氧化產生的高溫氣體經過換熱后作為再生空氣使用,達到節能效果。

When a zeolite wheel with a large amount of VOCs adsorbed enters the high-temperature desorption zone, a small amount of hot air gas (at a temperature of about 220 ° C) will desorb the VOCs molecules on the zeolite wheel and convert them into high concentration waste gas, with a concentration factor of generally 5-30 times; After adsorption is completed, the desorption fan is used to send it to the CO or RTO system at the rear for combustion treatment. The high-temperature gas generated by oxidation is used as regenerative air after heat exchange, achieving energy-saving effects.

沸石轉輪+CO工藝流程:

Zeolite wheel+CO process flow:

【沸石轉輪吸附濃縮+催化氧化(CO)】工藝,分子篩轉輪將低濃度大風量的廢氣進行吸附濃縮后進入后續的催化氧化單元,燃燒生成二氧化碳和水達標排放。

The zeolite wheel adsorption concentration+catalytic oxidation (CO) process involves the molecular sieve wheel adsorbing and concentrating low concentration and high air volume exhaust gas before entering the subsequent catalytic oxidation unit, where it is burned to produce carbon dioxide and water that meet emission standards.

沸石轉輪+RTO工藝流程:

Zeolite wheel+RTO process flow:

【沸石轉輪吸附濃縮+蓄熱式焚燒氧化(RTO)】工藝,分子篩轉輪將低濃度大風量的廢氣進行吸附濃縮后進入后續的蓄熱式焚燒氧化單元,燃燒生成二氧化碳和水達標排放。

The zeolite rotary adsorption concentration+thermal storage incineration oxidation (RTO) process involves the molecular sieve rotary adsorption concentration of low concentration and high air volume exhaust gas, which enters the subsequent thermal storage incineration oxidation unit for combustion to generate carbon dioxide and water that meet emission standards.

沸石轉輪一體機:

Zeolite wheel integrated machine:

沸石轉輪介紹:

Introduction to Zeolite Wheel:

20231124090338989.jpg

1】沸石轉輪是一種吸附濃縮設備,他利用自身高吸附效率及脫附快的優勢把高風量低濃度濃縮濃度濃縮成低風量高濃度的有機廢氣,從而降低設備投資費用和運行成本實現經濟有機廢氣處理;

1】 Zeolite wheel is an adsorption concentration equipment that utilizes its advantages of high adsorption efficiency and fast desorption to concentrate high air volume and low concentration organic waste gas into low air volume and high concentration organic waste gas, thereby reducing equipment investment and operating costs to achieve economic organic waste gas treatment;

2】沸石轉輪與固定床相比較可實現吸附-脫附-冷卻連續運轉。由耐熱、耐腐蝕及耐磨性高的密封材料將沸石轉輪分隔為三部分即大扇形和二個小扇形部分;大扇形部分為吸附區,可吸附有機物;二個小扇形部分分別為冷卻區和高溫脫附區。

2】 Compared with fixed beds, zeolite wheels can achieve continuous operation of adsorption desorption cooling. The zeolite impeller is divided into three parts, namely a large fan-shaped part and two small fan-shaped parts, by sealing materials with high heat resistance, corrosion resistance, and wear resistance; The large fan-shaped part is an adsorption zone that can adsorb organic matter; The two small fan-shaped parts are the cooling zone and the high-temperature desorption zone, respectively.

產品參數

Product parameters

沸石轉輪特征:

Characteristics of zeolite wheel:

1】沸石轉輪使用壽命長,可用5-10年;

1】 The zeolite wheel has a long service life and can be used for 5-10 years;

2】吸附VOCs所產生的壓降極低,降低了風機能耗;

2】 The pressure drop generated by adsorbing VOCs is extremely low, which reduces the energy consumption of the fan;

3】濃縮倍數數達5-30倍,節能高效,運行成本更低;

3】 The concentration factor can reach 5-30 times, which is energy-saving and efficient, with lower operating costs;

4】沸石轉輪采用蜂窩構造,更高的比表面積使用無機材料,具有不燃特征;

4】 The zeolite wheel adopts a honeycomb structure, with a higher specific surface area using inorganic materials and non combustible characteristics;

5】經過濃縮后的廢氣吸附效率高,吸附效率≥90%,高可達98%以上,可達到國家及地區排放標準。

5】 After concentration, the exhaust gas has a high adsorption efficiency, with an adsorption efficiency of ≥ 90% and can reach over 98%, which can meet national and regional emission standards.

綠緣環境沸石轉輪的優勢:

Advantages of Zeolite Wheel in Green Edge Environment:

【1】產品孔徑均勻,壓差穩定低于600帕,降低了轉輪堵孔的發生率;

【1】 The product has a uniform pore size and a stable pressure difference of less than 600 Pa, which reduces the occurrence rate of wheel blockage;

【2】特殊的燒結工藝,通過升溫曲線的控制,使轉輪模塊強度提升10%,吸附容量提高20%-30%,脫附時間縮短20%左右,極大地提高了轉輪的性能;

【2】 The special sintering process, through the control of the heating curve, increases the strength of the runner module by 10%, the adsorption capacity by 20% -30%, and the desorption time by about 20%, greatly improving the performance of the runner;

【3】提供與沸石轉輪搭配的預處理、末端燃燒工藝的全系統技術支持。

【3】 Provide comprehensive technical support for pre-treatment and end combustion processes in combination with zeolite wheels.

沸石轉筒工作原理:

Working principle of zeolite rotary drum:

1】沸石轉筒由特制的密封裝置分成3個區域:吸附區、再生區和隔離區(有的工藝特點只有吸附區和再生區兩部分)

1】 The zeolite rotary drum is divided into three areas by a specially designed sealing device: adsorption area, regeneration area, and isolation area (some process characteristics only have two parts: adsorption area and regeneration area)

2】有機廢氣經預處理過濾去除漆霧、塵雜及水汽后,通過緩慢旋轉的沸石轉筒吸附床,廢氣均勻地通過旋轉床斷面,有機廢氣污染物分子被吸附,氣體得到凈化后排出;隨后,吸附劑轉動到再生區,與高溫空氣接觸后脫附再生,然后轉動到吸附區重新進行吸附;隨著轉筒的轉動,費石轉筒吸附床周期性地進行吸附、脫附,實現對有機廢氣的凈化,確保持續穩定的運行。

2】 After the organic waste gas is pretreated and filtered to remove paint mist, dust, and water vapor, it is slowly rotated through a zeolite rotary adsorption bed. The waste gas uniformly passes through the cross-section of the rotating bed, and the organic waste gas pollutant molecules are adsorbed. The gas is purified and discharged; Subsequently, the adsorbent rotates to the regeneration zone, comes into contact with high-temperature air, desorbs and regenerates, and then rotates to the adsorption zone for re adsorption; With the rotation of the rotary drum, the Feishi rotary drum adsorption bed periodically adsorbs and desorbs, achieving purification of organic waste gas and ensuring continuous and stable operation.

廢氣通過費石轉筒內部,VOCs成分被沸石分子篩吸附,借助系統內部的引風機將凈化后的潔凈氣體進行直接排放;濃縮倍數可達到10-50倍,大大降低了后期設備投資費用與運行成本,與盤式轉輪相比,更適合間歇式的工況。

The exhaust gas passes through the interior of the Feishi rotary drum, and the VOCs components are adsorbed by the zeolite molecular sieve. With the help of the internal induced draft fan of the system, the purified clean gas is directly discharged; The concentration factor can reach 10-50 times, greatly reducing equipment investment and operating costs in the later stage. Compared with the disc wheel, it is more suitable for intermittent working conditions.

綠緣環境沸石轉筒的優勢:

Advantages of Zeolite Rotary Tube in Green Edge Environment:

【處理效率高】 通過自主研發改性分子篩和轉筒模塊配方,極大地提高了VOCs廢氣吸附容量,處理效率高達≥90%,高可達98%;

【 High processing efficiency 】 By independently developing modified molecular sieves and rotary cylinder module formulas, the adsorption capacity of VOCs waste gas has been greatly improved, with a processing efficiency of ≥ 90% and up to 98%;

【脫附速度快】通過高溫活化設計,制造了網狀膜的表面微觀結構被吸附的VOCs分子能夠在更短的時間內被小風量高溫氣體脫附下來;

【 Fast Desorption Speed 】 Through high-temperature activation design, the surface microstructure of the mesh membrane has been manufactured. The adsorbed VOCs molecules can be desorbed by low air volume and high-temperature gas in a shorter time;

【模塊化】轉筒采用模塊化設計,更加方便拆卸更換;

【 Modular 】 The rotary drum adopts a modular design, which is more convenient for disassembly and replacement;

【疏水性高】選用高硅鋁比的分子篩,疏水性能更強,能夠應對更加惡劣的工況環境;

【 High hydrophobicity 】 Selecting molecular sieves with a high silicon aluminum ratio has stronger hydrophobicity and can cope with more harsh working conditions;

【濃縮倍數高】轉筒的獨特設計相比于轉輪擁有更高的濃縮倍數;

The unique design of the rotary drum has a higher concentration ratio compared to the rotary wheel;

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